Fault Study

Every nuisance trip has a cause, and the current records it.

A breaker trips because the circuit drew more than it is rated for, for longer than it allows. Which loads were drawing, and why that morning and not the one before, is written in the current minute by minute. We meter it, name the cause, and write the fix.

DeterminationSpecimen

Fault Study, Cooler Circuit

7 days metered every minute
Trips
3 this week
Each at
6:02 am
The cause

The compressor's cold start lands on both kitchen fans and holds the 40 A circuit over its breaker. Started before the fans, with its condenser cleaned, it peaks at 30 A.

Reviewed and signed by a licensed engineer under their own licence

Why a Breaker Trips on Some Mornings

A trip that comes and goes is the hardest kind to find by looking, because by the time anybody is at the panel the current that caused it has gone.

BREAKER 40 AOver the breaker for 3 minutes, at 6:02 am04:0005:0006:0007:0008:0009:0010:00BEFOREAFTER THE FIXTHE COOLER CIRCUIT, ONE COLD MORNING, IN AMPS

Marlow Street Bistro, the specimen restaurant in the scrolled story: 90 covers, an open kitchen and a walk-in cooler. Ckt 12, walk-in cooler, on a cold morning.

Two ordinary loads, one moment

The compressor starts at 6:00, the minute the kitchen's exhaust fans come on. Each draw is ordinary on its own. Together, inside the same minute, they sit over the breaker.

On a cold morning the start lasts about 3 times as long and the breaker goes. Mild mornings get through, which is why the trip looked random to everyone who reset it.

What the Study Found

Each finding carries its evidence: the minute, the circuit and the reading. A cause that cannot be shown on the meter is not written down as one.

The start lands on the fans

The compressor starts at 6:00, the minute the kitchen's exhaust fans come on. Together they draw 48 A on a 40 A breaker.

The start runs longer when it is cold

On a cold morning the start draw lasts about three times as long, and the circuit stays over the breaker for 3 minutes. Mild mornings get through.

The compressor runs above its nameplate

Running, it draws 22 A against 16 A on the plate: a dirty condenser coil, which also lengthens every start.

The Fix, Written for Your Electrician

What to change, on which circuit, and what the circuit should read after. Your electrician makes the repair, and the meter stays on to show it worked.

Start the compressor before the fans

A timer on the cooler circuit brings the compressor on at 5:15, so its start is over before the fans draw their 14 A.

Clean the condenser coil

Serviced, the compressor starts at 28 A and runs at 16 A, which is its nameplate.

What the circuit should read after

No more than 30 A at any minute, on any morning. The meter stays on to show it.

What You Receive

  1. The circuits, measured

    Every minute on each suspect circuit for a week or more, with what was running when the breaker went.

    From the meters on the board
  2. The cause, named

    The fault, the circuit it is on and the evidence for it, matched against the faults we have seen before.

    Reviewed by an engineer
  3. The fix, specified

    What to change, on which circuit, and what it should read after, written for your electrician.

    Your electrician makes the repair
  4. The circuit after the repair

    The same circuit read again on the same kind of morning, and the fault gone or not.

    After the repair

To keep watching the board after the study, see Electrical Watch.

What It Needs

The panel record for the boards involved, and a meter on each suspect circuit reading every minute for at least a week, long enough to include the conditions the trip happens in. A fault that comes with cold weather is studied in cold weather.

The repair is made by your own electrician or FM partner. Wattif specifies it, reads the circuit again after it, and a licensed engineer signs the result under their own licence.

A breaker somebody resets every morning? Tell us which one, and when it goes.

Ask Why It Trips
Fault Study | Wattif