Food Processing & Manufacturing
Your plant runs on schedules.
Your energy doesn't.
Production lines, blast freezers, CIP cycles, compressed air. Every batch has an energy cost nobody tracks. Shift changeovers create demand spikes nobody manages. Your operators already see the problems — they just have no system to report them.
Your operators already see the problems
Your line operators already notice equipment running idle, air leaks, and recovery delays every shift. A tap on a Sense Tag captures it. Wattif connects it to energy data and shows you the cost per batch, per line, per shift.
Zones
Staff tap to report
Today's reports
Production Line A: Motor on Line 2 sounds rough
Blast Freezer: Recovery slow after overnight batch
Washdown / CIP: CIP area still heated, nobody here for 2 hours
Compressor Room: Loud hissing near valve bank
Line 2 motor noise is new — first report. Blast freezer recovery time is getting longer each week (degradation pattern). CIP washdown zone heating runs 2+ hours past last cycle every day. Compressor room hissing is likely an air leak — these typically cost hundreds per month.
What Wattif sends you
Wattif
online
Compressor Room: air leak reported near valve bank. Compressed air leaks cost $200-800/month each. Recommend leak survey on next maintenance walk.
Plant summary: Blast freezer recovery trending slower (3rd week). CIP zone heating waste 2 hrs/day. Line 2 motor noise flagged — monitor.
How Wattif understands your operations
Wattif starts with your operations — schedules, equipment, how your facility runs. Then it connects what your team reports to what the data shows.
Your operations
Production schedules and batch timing
CIP cycle frequency and duration
Shift patterns and changeover procedures
Equipment age and maintenance schedules
Wattif asks about your production schedules and batch timing, CIP cycle frequency and duration, shift patterns and changeover procedures, and equipment age and maintenance schedules. It needs to understand your operation before diagnosing your energy.
Consumption analysis
Batch start-up demand spike
Everything ramps together
CIP heating running past last cycle
Hours of wasted heating daily
Overnight compressed air load
Leak indicator — plant is empty
Weekend baseload ≈ weekday
Systems running with no production
Upload your retailer data or connect your meter. Wattif finds: batch start-up demand spike (everything ramps together), CIP heating running hours past last cycle, overnight compressed air load (leak indicator), weekend baseload nearly equal to weekday.
Sensor kit
Recommended kit: 4 circuits
Main incomer
Total load and demand
Refrigeration circuits
Blast freezer + cold store
Compressed air system
Leak detection baseline
Production line feeds
Per-line energy cost
Wattif recommends which circuits to monitor based on what it already knows. Main incomer, refrigeration circuits, compressed air system, production line feeds. CT clamps clip on in 15 minutes. Baselines in 7 days.
How Wattif thinks about your plant
Not dashboards. Not threshold alarms. Continuous reasoning across production, refrigeration, compressed air, and staff reports.
How Wattif acts in your plant
Four ways Wattif takes action. Each one logged, verified, and reported on WhatsApp.
At portfolio scale
Every plant benchmarked
Same product line across 3 plants. Wattif finds which one wastes most per kg produced.
Compressed air intelligence
Leak detection across every site. Wattif knows which valves, which zones, which shifts.
Production-energy standards
Build the optimal energy profile per batch. Roll it out as the standard across all plants.
Compliance-ready reporting
Energy per unit produced. Carbon per batch. Ready for audit, ISO, or customer sustainability requirements.
Your production costs are climbing.
Wattif finds what's driving them.
Start with one plant. In 30 days, Wattif delivers an Intelligence Report with specific findings, dollar amounts, and exactly what to fix.
Start with one plantFree to start. No commitment until you see the report.